Starting a profitable garri processing plant

Garri process in garri processing plant

Garri produced from garri processing plant is a creamy-white or yellow granular flour with a slightly fermented flavour and sometimes sour taste. It is made from fermented, gelatinised fresh cassava tubers. Garri is a staple food largely eaten in Nigeria and other West African countries. Even in faraway America, Australia, Europe and some other parts of Africa, people eat this popular staple food with different delicious African soups. The soaked version of garri flour taken with coconut, bean cakes (akara), beans pudding (moin-moin), groundnuts, or smoked fish, is another interesting delicacy for many people, especially when taken with cold water and during hot periods. Some even prefer to add evaporated milk and sugar to enjoy their soaked garri.

Garri Processing of garri processing plant

The process of making garri from garri processing plant  is simple. It can be illustrated as follows: from cassava farm - peeling - grating/grinding - pressing - sieving - frying - cooling - bagging. In other words, you collect the cassava tubers from the farm or suppliers, wash the tubers and clean them to remove sand and dirt; you peel the tubers with a knife or machine and then send the peeled tubers to the granulator where it is grated to a pulp. The pressing process ensures that the cassava pulp is dewatered, removing its toxic elements and water. Then sieve before you fry. After this you bag your final product after frying and letting it cool. There you go; your garri product is finally out!

Main processing equipment of garri processing plant

1. cassava washing and peeling machine

Cassava washing and peeling machine in process

The cassava washing and peeling machine  in garri processing plant is used to washing and peeling cassava .It can save much human work to increase the garri processing plant efficiency.


2.  Cassava grating machine

Cassava grating machine with motor

The cassava grating machine in garri processing plant is used for grating the peeled cassava into cassava mash .

3.  Cassava hydraulic press

Hydraulic press machine

The hydraulic press machine in garri processing plant is used for  removing  toxic elements and water of cassava mash.

4. Garri frying machine

Garri frying machine in our warehouse

The garri frying machine in garri processing plant is used for frying get the final product garri.

Our company can supply the complete set garri processing plant machinery and equipment . If you interested in starting a profitable garri processing plant ,please contact with us with your detail requirement.

More Information about our garri processing plant , please contact
Phone: +86 371 56771822
Email : sales@doingmachinery.com
Website: www.cassavaprocessingplant.com

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What is cassava starch application ?

Cassava starch processing line

The flour produced from the cassava starch processing line , which on account of its low content of noncarbohydrate constituents be called cassava starch, is known in world trade as tapioca flour. It is used directly, made into a group of baked or gelatinized products or manufactured into glucose, dextrins and other products.

Cassava starch produced from cassava starch processing line is used in many food and nonfood industries and as chemical raw materials for many other purposes, as in plastics and the tanning of leather. Nonfood use of starches - such as coating, sizings and adhesives - accounts for about 75 percent of the output of the commercial starch industry.

In many industrial applications, there is competition not only among starches from various sources but also between starches and many other products. Resin glue has largely replaced starch in plywood because of its greater resistance to moisture; resin finishes are used in the textile industry and natural gums compete with starches in paper making. Nevertheless, the continuous development of new products has enabled the starch industry to continue its expansion. The growth of the starch industry in the future appears to be very promising, providing the quality of products and the development of new products permit them to compete with the various substitutes.

If you want to get into the cassava starch production , need the complete set cassava starch processing line, please contact us freely .
Phone: +86 371 56771822
Email : sales@doingmachinery.com
Website: www.cassavaprocessingplant.com

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The usage of tapioca starch

Tapioca starch

Tapioca starch is used in varied industrial as well as commercial applications. Its uses as so diverse that it can be found in almost all kinds of industries ranging from paper, textile, food and furnishings.

Tapioca starch has excellent binding capacity so used in adhesive industry. After mixing it with water, it becomes quiet sticky and remains like this for a long period of time. Industrial glues are also made from the high quality tapioca starch.

Tapioca starch is extensively used in many textile processes. It is required during sizing of yarn and also for finishing cotton as well as polyester fabrics. Also it is used while producing textile during its process of mixing, printing and finishing. During the process of mixing it is used as a sizing agent. Tapioca starch is also used as a finishing agent to make the fabric smooth. Also it makes the colors of the fabric very sharp and durable.

Tapioca starch is extensively used in many kinds of confectioneries as thickeners, gelling agent, for foam strengthening as well as film foaming and glazing. Low viscosity tapioca starch is used in jellies and gums. While casting, powdered starch is used as a mould release.

Tapioca starch is used in place of sucrose in beverages.

From this starch ethanol is also made that is used as a fuel.720 litres of ethanol is produced from 1 ton of starch.

Apart from this Tapioca starch is used in many other non-food industries. It is used as binding agent in explosive industry. In paper industry, the tapioca starch is used for filler retention, internal sizing, surface sizing and paper coating. Also it is used in the production of diapers and women sanitary products. In construction industry, tapioca starch is used to bind concrete block, clay, limestone, plywood. It is also used as paint filler in construction industry. 

Our company supply the complete set tapioca starch processing machine .  
More Information about our tapioca starch processing machine , please contact
Phone: +86 371 56771822
Email : sales@doingmachinery.com
Website: www.cassavaprocessingplant.com

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Tanzania customer visit our factory for cassava flour processing plant

Tanzania customer visit our factory

This week, there has one Tanzania customer  visit our factory for the cassava flour processing plant. 

Cassava is an important  food crop in Africa. World consumption of cassava for food (fresh or processed) is concentrated in the developing countries. In Africa,about 70 percent of cassava production is used as food. The most popular processed products are commonly known as cassava flour , gari, lafun, foufou, attiéké and chickwangue Gari, a dry granular meal made from moist and fermented cassava is most commonly used in West Africa. Other forms of processed cassava consumption include a sun-dried cassava known as lafun in southwest Nigeria and sticky or heavy soup made from fermented cassava known as foufou. In other parts of Africa, cassava is commonly made into flour from dried roots or chunks of roots, and consumed as flour commonly named attiéké and chickwangue.

After we discuss with our customer, he final decide to start making cassava flour by our cassava flour processing plant . The cassava flour is also very popular food in his country and with big demand in the market.

Cassava flour processing plant  processing flow as below : 
Cassava root -- peeling -- washing -- grating -- pressing  -- Sifting -- Drying -- Milling -- packing -- Storing.
  
More Information about our company cassava flour processing plant , please contact
Phone: +86 371 56771822
Email : sales@doingmachinery.com
Website: www.cassavaprocessingplant.com

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How to add value to cassava ?

Cassava roots

Cassava roots may be harvested at any time between 6 and 18 months after planting. During food shortages, they can be harvested as needed, often one plant – or even one root – at a time. Once harvested, cassava roots are consumed directly by the farm household, fed to livestock or sold for processing into a wide array of value-added products such as cassava starch , cassava flour, garri, sweeteners or fuel ethanol.  However, harvested roots deteriorate rapidly and processing must begin within 48 hours.

Food for direct consumption

Cassava roots are washed and peeled before being boiled, steamed or roasted. In West Africa, grated roots are fermented, then roasted to produce a granulated flour called gari, or sun-dried, milled and mixed with water to make a stiff dough called fufu. In Indonesia, thinly sliced roots are fried, covered with spices and sold in local markets.

High quality cassava flour (or HQCF) is not fermented and can be used as substitute for wheat flour in bread and confectionary. Native starch extracted from the roots is used in many food products. Starch extraction can be done at almost any scale – in backyard artisanal production units and in large-scale fully mechanized factories. Many artisanal starch production units operate in Cambodia, India, Indonesia and Viet Nam, with daily output of 60 kg per worker. Semi-mechanized processing can yield up to 10 tonnes a day.

Industrial uses

Cassava starch is produced, mainly in Asia, for use as feedstock for production of sweeteners, fructose, alcohol and monosodium glutamate, and in plywood, paper and textiles. In modern starch extraction plants, daily output is as high as 300 tonnes.

Increasingly, cassava is also being used for production of fuel ethanol; in 2012, China produced 780 million litres of bio-ethanol from 6 million tonnes of dried cassava.

Our company supply the complete cassava processing machine to produce new product from cassava to add the value of the cassava .

More Information about our  cassava processing machine , please contact
Phone: +86 371 56771822
Email : sales@doingmachinery.com

Website: www.cassavaprocessingplant.com

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What is the gari production process ?

Gari production process

Gari is dry, crispy, creamy-white and granular. It is estimated that 70% of the cassava produced in Nigeria is processed into gari. As a result, gari is the most commonly traded cassava product. The gari prices, therefore, are a reliable indication of the demand and supply of cassava. Other relevant processed cassava foods in the traditional (food) market include fufu, lafun and abacha .

In Nigeria, mechanized cassava processing is still on the developmental stage and the potential is very high.

GARI PRODUCTION PROCESS

The basic processes involved in the production of Garri from cassava are:

1. Sorting: After harvest, some roots may be damaged or rotten. These are sorted to select the wholesome roots for processing; only healthy roots (without rot or other damage) should be processed.

2. Peeling and washing: Freshly harvested cassava roots are covered with soil and dirt and. The roots are peeled to remove the outer brown skin and inner thick cream layer and washed to remove stains and dirt. The water source should be checked regularly to ensure it is not dirty or contaminated.

3. Grating: As part of the process to remove the cyanide and make the root safe to eat, the peeled cassava are grated into a mash or pulp.  Mechanized graters are needed to produce a sufficient quantity of cassava mash to meet market demands and standards.

4. De- watering and fermenting: This completes the process of removing cyanide from the cassava mash. The water content in the mash is reduced using hydraulic press. The bags are then left to drain and ferment for a few days.

5. Granulating:  The cake is mechanically reduced in size to produce fine granules of greater surface area – known as grits.

6. Roasting: The grits are then roasted or fryed in a hot frying tray or pan to form the final dry and crispy product. Gari is normally white or cream, but will be yellow when made from yellow cassava roots or when fried with palm oil. It is important to make sure the taste and smell is acceptable to local consumers. Yellow cassava roots and palm oil are rich in vitamin A and therefore make nutritious gari. The roasted gari are spread on a raised platform in the open air to cool and dry.

7. Sieving: The Gari is sieved to separate coarse particles, with a standard size sieve to produce fine granules. A grinder is used to break the large granules into smaller ones. The

8. Packaging: The gari are weighed and then packed for marketing.

Our company supply the cpmplete set garri processing machine. If you interested in our garri processing machine , please contact us freely .

More Information about our garri processing machinery , please contact
Phone: +86 371 56771822
Email : sales@doingmachinery.com

Website: www.cassavaprocessingplant.com

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